c110 26 manual parts jaws crushers

C110 26 Manual Parts Guide for Jaw Crushers

The C110 jaw crusher is a robust and reliable machine designed for primary crushing applications. To ensure optimal performance and longevity, it’s essential to understand its manual parts and maintenance requirements. This guide provides an overview of key components, replacement procedures, and troubleshooting tips for the C110 26 series jaw crushers.

Key Components of the C110 Jaw Crusher
1. Fixed Jaw Plate – The stationary crushing surface that withstands high pressure during operation. Regular inspection is necessary to detect wear or cracks.
2. Movable Jaw Plate – Attached to the swing jaw, this part moves in an elliptical motion to crush materials against the fixed plate. Replace when worn beyond tolerance limits.
3. Toggle Plate – Acts as a safety mechanism to protect the crusher from overload damage. Inspect for fractures or bending during routine checks.
4. Eccentric Shaft – Drives the swing jaw’s motion and must be lubricated frequently to prevent premature failure.
5. Bearings – Support the eccentric shaft and swing jaw assembly. High-quality bearings reduce friction and extend service life.

Replacement Procedures for Critical Parts
– Jaw Plates: Loosen tension rods, remove wedges, and lift out old plates using lifting tools. Install new plates in reverse order while ensuring proper alignment.
– Toggle Plate: Disconnect hydraulic pressure, remove retaining bolts, and replace with a new toggle plate of identical specifications.
– Bearings: Use hydraulic tools to extract worn bearings from the shaft housing before pressing in new ones with precision alignment tools.

Maintenance Best Practices
– Lubricate bearings every 8 hours of operation using high-temperature grease suitable for heavy-duty machinery.
– Check belt tension regularly to prevent slippage or excessive wear on drive components.
– Monitor liner thickness with calipers—replace fixed and movable jaws when wear exceeds 20% of original dimensions.

Troubleshooting Common Issues
– Excessive Vibration: Often caused by unbalanced flywheels or misaligned bearings—inspect mounting bolts and adjust as needed.
– Uneven Wear on Jaw Plates: Indicates improper feed distribution—ensure material is centered in the crushing chamber during operation.

By following these guidelines, operators can maximize uptime and efficiency while minimizing unexpected breakdowns in C110 jaw